According to the producing modes, the concrete batching plants made by AIMIX are divided into two types, Fully-automatic Concrete Batching Plant and Semi-automatic Concrete Batching Plant.
Both Fully-automatic Batching Plant and Semi-automatic Batching Plant Are Available in Aimix Group
Actually, the main difference between the two types batching plant is the operating modes. Fully-automatic concrete mix Plant adopts full-automatic control system while Semi-automatic concrete batching plant adopts semi-automatic control system.
The following is to introduce the features and operating principle of full-automatic control system of Fully-automatic Concrete Batching Plant.
What Are the Features of Fully-automatic Concrete Batching Plants?
1. Easy to handle and operate. By applying fully-automatic control system, all you have to do is to press the button “Operate”, then the material will be automatically transported from cement silo to scale hopper by the screw conveyer, and then discharged to the concrete mixer. The whole manufacturing process will be automatically completed by the control system.
2. Easy to operate and fits for the mixing plant with fewer workers.
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Why choose AIMIX products:
1. Batching System
Fully-automatic concrete batch plant made by AIMIX got higher automatic weighing accuracy and lower batching deviation. AIMIX guarantees with the quality of manufacturing concrete.
2. Transporting System
Belt conveyors are assembled with robber induced rollers to reduce the damage of force of friction to the belts. By means of the fully-automatic control system, the transporting speed of belt conveyor is maintained steadily.
3. Powder Materials Weighing System
AIMIX uses rubber roll heads to connect the screw conveyors and cement silos valve ports in order to reduce the damage to the powder materials scales. At the same time, AIMIX adopts reasonable ventilating design for the sake of balancing the air pressure in powder materials scales.
4. Liquid Weighing System
Set the water storing bins on the topside, discharge the water by means of the self weight of water, this kind of weighing method is more stable and with higher accuracy.
5. Dust Removal System
Impulse type dust-removing bag got 99.9% dust-collecting efficiency and the containing cost is lower.
6. Mixing System
Twin-shaft forced mixer saves 15% mixing time and 20% energy.
7. Intelligent Control System
Fully-automatic concrete mixing plant made by AIMIX can adjust the materials delivering crafts and time and sequences according to the concrete classifications to produce different kinds of concrete.
For instance, you may firstly load sand, cement, additive agent and coal ash into the mixer. After mixing those materials for a certain time, you may load the stone and 80% of water.
After mixing for a certain time, you may load the rest of water, which means the materials delivering sequences and time may be set by the full-automatic control system and it is convenient to adjust.
8. Advantages of AIMIX’s control system
The interval time between starting and stopping the batching machine is controlled well. Manual operation often causes the waste of water, cement or other raw materials.
On the contrary, to batch the materials by full-automatic control system avoids to wasting the water, cement, coal ash or additive agents, which is more environmental.
Main parts:
2. Three-hopper type batching machine, belt conveyor
3. Cement silo, screw conveyer
4. Water pot, additive pot
5. Powder scale hopper, water scale hopper, additive scale hopper
6. Control room, full-automatic control system
Operating principle:
Fully-automatic concrete batching plant adopts fully-automatic control system. During the manufacturing process, all you have to do is to press the button “Operate”, then the powder material will be automatically transported from cement silo to scale hopper by the screw conveyor, and then discharged to the concrete mixer.
The aggregate material will be automatically allocated and scaled by batching machine in accordance with the formula, then transported by the belt conveyor into the mixer. Water pump will automatically pump the water to the weighing hopper and then into the mixer.
Additive agents will be automatically pumped to the weighing hopper and then into the mixer. All the above-mentioned steps will be automatically operated at the same time, and then the mixer starts to mix all the raw materials. Finally, the finished concrete will be automatically discharged into the mixing truck.
Main Technical Parameters:
| Type | AJ-25 | AJ-35 | AJ-50 | AJ-75 | AJ-120 | AJ-180 | AJ-240 | |
| Theoretical Productivity(m3/h) | 25 | 35 | 50 | 75 | 120 | 180 | 240 | |
| Concrete mixer | Type | JS500 | JS750 | JS1000 | JS2000 | JS3000 | JS4000 | JS5000 |
| Power(KW) | 24.75 | 38.6 | 51 | 74 | 90 | 110 | 110 | |
| Discharging capacity(L) | 500 | 750 | 1000 | 2000 | 2500 | 4000 | 5000 | |
| Aggregate size (Pebble/Macadam) (mm) | 80/60 | 80/60 | 80/60 | 80/60 | 80/60 | 150 | 180 | |
| Aggregate Bin Volume(m3) | 2/3×3.2 | 2/3/4×7.3 | 2/3/4×8.3 | 2/3/4×12 | 2/3/4×20 | 2/3/4×30 | 2/3/4×50 | |
| Weighing Accuracy | Aggregate(KG) | 1500Kg±2% | 2200Kg±2% | 3000Kg±2% | 2200Kg±2% | 2600Kg±2% | 3000Kg±2% | 3500Kg±2% |
| Cement(KG) | 300Kg±1% | 450Kg±1% | 600Kg±1% | 1200Kg±1% | 1500Kg±1% | 1800Kg±1% | 2400Kg±1% | |
| Fly Ash(KG) | 300Kg±1% | 300Kg±1% | 400 Kg±1% | 400Kg±1% | 450Kg±1% | 500 Kg±1% | 500 Kg±1% | |
| Water(KG) | 200 Kg±1% | 200 Kg±1% | 400 Kg±1% | 500 Kg±1% | 650 Kg±1% | 800 Kg±1% | 800 Kg±1% | |
| Additive(KG) | 30 Kg±1% | 30 Kg±1% | 50 Kg±1% | 50 Kg±1% | 80 Kg±1% | 80 Kg±1% | 80 Kg±1% | |
| Total Power(KW) | 100 | 120 | 140 | 160 | 160 | 170 | 180 | |
| Discharging Height(M) | 3.8 | 3.8 | 3.8 | 4.1 | 4.2 | 4.2 | 4.2 | |
