Fully-automatic Concrete Batching Plant

According to the producing modes, the concrete batching plants made by AIMIX are divided into two types, Fully-automatic Concrete Batching Plant and Semi-automatic Concrete Batching Plant.

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AIMIX AJ-35 Concrete Plant Installed in Philippines

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AJ-35 Batching Plant

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Both Fully-automatic Batching Plant and Semi-automatic Batching Plant Are Available in Aimix Group

Actually, the main difference between the two types batching plant is the operating modes. Fully-automatic concrete mix Plant adopts full-automatic control system while Semi-automatic concrete batching plant adopts semi-automatic control system.

The following is to introduce the features and operating principle of full-automatic control system of Fully-automatic Concrete Batching Plant.

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AJ-120 Concrete Batching Plant for Sale

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What Are the Features of Fully-automatic Concrete Batching Plants?

1. Easy to handle and operate. By applying fully-automatic control system, all you have to do is to press the button “Operate”, then the material will be automatically transported from cement silo to scale hopper by the screw conveyer, and then discharged to the concrete mixer. The whole manufacturing process will be automatically completed by the control system.

2. Easy to operate and fits for the mixing plant with fewer workers.

Cheap Full Automatic Concrete Batching Plant Price in Aimix:

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AJ-35 Fully Automatic Concrete Batching Plant Installed in Pakistan

Specification : 

Model: AJ-35
Capacity: 35m3/h
Concrete Mixer: JS750
Power: 120KW

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Aimix Fully Automatic Concrete Batching Plants Are Hot Sale in Pakistan, Philippines, Malaysia, Indonesia and Sri Lanka

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AJ-50 Fully Automatic Concrete Batching Plant Installed in Pakistan

Specification : 

Model: AJ-50
Capacity: 50m3/h
Concrete Mixer: JS1000
Power: 140KW

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Affordable Fully Automatic Concrete Mixer Plant for Sale in Aimix

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AJ-50 Batching Plant Installed in Bangladesh

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Aimix After-sale Service Team

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Lower Investment But Higher Return Projects

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AJ-60 Concrete Batching Plant Installed in Indonesia

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Aggregate Batching Machine

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Aimix 60 m³/h Output Fully Automatic Concrete Batching Plant with A Twin Shaft Mixer Chamber

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AJ-60 Concrete Plant Installed in Sri Lanka

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Higher Output

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Professional Full-utoamtic Concrete Batching Plant Manufacturer-Aimix

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AJ-60 Fully Automatic Concrete Plant Installed in Sri Lanka

Specification : 

Model: AJ-60
Capacity: 60m3/h
Concrete Mixer: JS1000
Power: 120KW

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Lower Total Price Fully Automatic Control System Concrete Mix Plant for Sale

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AJ-90 Fully Automatic Concrete Batching Plant for Sale

Specification : 

Model: AJ-90
Capacity: 90m3/h
Concrete Mixer: JS1500
Power: 130KW

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Why choose AIMIX products:

1. Batching System

Fully-automatic concrete batch plant made by AIMIX got higher automatic weighing accuracy and lower batching deviation. AIMIX guarantees with the quality of manufacturing concrete.

Best Quality Batching Machine for Concrete Batching Plant for SaleBatching System in Concrete Batching Plant in AIMIX

2. Transporting System

Belt conveyors are assembled with robber induced rollers to reduce the damage of force of friction to the belts. By means of the fully-automatic control system, the transporting speed of belt conveyor is maintained steadily.

Belt conveyor in Concrete Batching Plant

Rubber Insulated Roller in Concrete Mixing Plant for Sale

3. Powder Materials Weighing System

AIMIX uses rubber roll heads to connect the screw conveyors and cement silos valve ports in order to reduce the damage to the powder materials scales. At the same time, AIMIX adopts reasonable ventilating design for the sake of balancing the air pressure in powder materials scales.

Rubber Roll Heads in Cement SIlos

4. Liquid Weighing System

Set the water storing bins on the topside, discharge the water by means of the self weight of water, this kind of weighing method is more stable and with higher accuracy.

Liquid Weighing System in Concrete Batching Plant

5. Dust Removal System

Impulse type dust-removing bag got 99.9% dust-collecting efficiency and the containing cost is lower.

Dust Removal System in Concrete Batching Plant

6. Mixing System

Twin-shaft forced mixer saves 15% mixing time and 20% energy.

Concrete Mixer of AIMIXInside of Twin-shaft Forced Concrete Mixer

7. Intelligent Control System

Fully-automatic concrete mixing plant made by AIMIX can adjust the materials delivering crafts and time and sequences according to the concrete classifications to produce different kinds of concrete.

For instance, you may firstly load sand, cement, additive agent and coal ash into the mixer. After mixing those materials for a certain time, you may load the stone and 80% of water.

After mixing for a certain time, you may load the rest of water, which means the materials delivering sequences and time may be set by the full-automatic control system and it is convenient to adjust.

Control Room in Concrete Batching PlantControl System for Concrete Batch Plant of AIMIX

8. Advantages of AIMIX’s control system

The interval time between starting and stopping the batching machine is controlled well. Manual operation often causes the waste of water, cement or other raw materials.

On the contrary, to batch the materials by full-automatic control system avoids to wasting the water, cement, coal ash or additive agents, which is more environmental.

Full automatic Concrete Mixing Plant for Sale

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Main parts:

1. Twin-shift forced mixer

2. Three-hopper type batching machine, belt conveyor

3. Cement silo, screw conveyer

4. Water pot, additive pot

5. Powder scale hopper, water scale hopper, additive scale hopper

6. Control room, full-automatic control system

Operating principle:

Fully-automatic concrete batching plant adopts fully-automatic control system. During the manufacturing process, all you have to do is to press the button “Operate”, then the powder material will be automatically transported from cement silo to scale hopper by the screw conveyor, and then discharged to the concrete mixer.

The aggregate material will be automatically allocated and scaled by batching machine in accordance with the formula, then transported by the belt conveyor into the mixer. Water pump will automatically pump the water to the weighing hopper and then into the mixer.

Additive agents will be automatically pumped to the weighing hopper and then into the mixer. All the above-mentioned steps will be automatically operated at the same time, and then the mixer starts to mix all the raw materials. Finally, the finished concrete will be automatically discharged into the mixing truck.

Main Technical Parameters:

Type AJ-25 AJ-35 AJ-50 AJ-75 AJ-120 AJ-180 AJ-240
Theoretical Productivity(m3/h) 25 35 50 75 120 180 240
Concrete mixer Type JS500 JS750 JS1000 JS2000 JS3000 JS4000 JS5000
Power(KW) 24.75 38.6 51 74 90 110 110
Discharging capacity(L) 500 750 1000 2000 2500 4000 5000
Aggregate size (Pebble/Macadam)  (mm) 80/60 80/60 80/60 80/60 80/60 150 180
Aggregate Bin Volume(m3) 2/3×3.2 2/3/4×7.3 2/3/4×8.3 2/3/4×12 2/3/4×20 2/3/4×30 2/3/4×50
Weighing Accuracy Aggregate(KG) 1500Kg±2% 2200Kg±2% 3000Kg±2% 2200Kg±2% 2600Kg±2% 3000Kg±2% 3500Kg±2%
Cement(KG) 300Kg±1% 450Kg±1% 600Kg±1% 1200Kg±1% 1500Kg±1% 1800Kg±1% 2400Kg±1%
Fly Ash(KG) 300Kg±1% 300Kg±1% 400 Kg±1% 400Kg±1% 450Kg±1% 500 Kg±1% 500 Kg±1%
Water(KG) 200 Kg±1% 200 Kg±1% 400 Kg±1% 500 Kg±1% 650 Kg±1% 800 Kg±1% 800 Kg±1%
Additive(KG) 30 Kg±1% 30 Kg±1% 50 Kg±1% 50 Kg±1% 80 Kg±1% 80 Kg±1% 80 Kg±1%
Total Power(KW) 100 120 140 160 160 170 180
Discharging Height(M) 3.8 3.8 3.8 4.1 4.2 4.2 4.2

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