Stone crushing plants are industrial equipment designed to crush and process large rocks and stones into aggregates for various applications, like concrete production, road construction, and other applications. AIMIX stone crushing plants can efficiently process materials of various hardness, including hard rock (granite, basalt, quartz), soft rock (limestone), river pebbles, construction waste, and and ores (iron ore, copper ore). We offer customized stationary or mobile crushing solutions for each projects. First, you can explore more about our solutions.
Besides, all of the above scenarios are aimed at producing the materials needed for construction, but with different raw materials. We also have many other programs for the production of other raw materials, such as the use of granite for the production of concrete, limestone crushing for the production of aggregates, and volcanic rocks for the production of sand. If you want to customized a crushing solution for you, welcome to contact us without hesitation.
Stone crusher plants come in different types. Understanding the different types of stone crushers is crucial for optimizing construction and mining operations. Each type of plant is designed for specific tasks, catering to various requirements in terms of size, output, and material type.
In terms of mobility, we can divide it into stationary and mobile crushing plant. Here are detailed introduction of them.
One-click start supports both PLC touchscreen operation and button control, enhancing productivity by 30%. In addition, operator training difficulty and cost can be reduced.
Real-time equipment status tracking, automated maintenance alerts, and reduced failure rates. It can greatly longer the service life of the stone crusher plant.
The feeder is equipped with remote control, the dosing speed can be adjusted to ensure production continuity, supporting efficient and timely project completion.
| 4 in 1 Mobile Crusher Plant - Wheeled Chassis Type | ||||
|---|---|---|---|---|
| Model | APY4-46J2512J-S3 | APY4-46J900C-S3 | APY4-57J110C-S3 | APY4-69J132C-S3 |
| Productivity（t/h） | 30 | 50 | 80 | 100-120 |
| Vibrating Feeder | ||||
| Model | APG-0824Z | APG-0824Z | APG-0930Z | APG-9538Z |
| Primary Stone Crusher | ||||
| Model | APJ-4060E | APJ-4060E | APJ-5075E | APJ-6090E |
| Type | Jaw crusher | Jaw crusher | Jaw crusher | Jaw crusher |
| Secondary Stone Crusher | ||||
| Type | Jaw crusher | Cone crusher | Cone crusher | Cone crusher |
| Model | APJ-2512X | APC-900Y | APC-110C | APC-132C |
| Vibrating Screen | ||||
| Model | APS-1548Y3 | APS-1548Y3 | APS-1848Y3 | APS-1848Y3 |
| Belt Conveyor | ||||
| Vehicle mounted belt conveyor | Yes | Yes | Yes | Yes |
Apart from the hottest 4 in 1 mobile crushing plant, we also provide 3 in 1 type that has combined feeder, primary crusher, and screening machine into one unit. There are mobile jaw crusher, mobile cone crusher, and mobile impact crushing machine for choice. If you want to buy stone crusher mobile plant for business, rough price of mobile stone crusher plant from $100,000 to $ 200,000 different, you can take it for reference. For more details about the mobile stone crusher machine price, contact us for best offer!
Stationary crusher plants are fixed-location equipment designed for long-term, high-volume crushing operations. It can ensure a consistent supply of aggregate for large-scale projects. The crushing plants are ideal for mining operations and large construction sites where space and mobility are not primary concerns.
As we all know, the crushing plants is formed through combining different crusher machine types, such as a jaw crusher for primary crushing and a cone or impact stone crusher sand for secondary/tertiary processing. The combined crusher plants can make your crushing works efficiently on-site.
AIMIX Group also have manufactured crawler-type mobile stone crushing machine. The mobile or portable stone crusher plants, mounted on crawler chassis, are easy to maneuver and relocate across rough terrain. They are designed for easy transportation and on-site setup. Generally, the crawler crusher stone for sale is suitable for applications where the crushing location needs to be changed frequently, especially for demolition projects.
Whether you need a stationary crusher plant of stone or a stone crusher portable, we will customize the most suitable crushing solutions according to the projects. The following are the real cases of AIMIX movable stone crusher and stationary stone crushing plant all over the world. You can check them below.
AIMIX Group has successfully established a strong presence in the global market, with its crusher plants being sold in over 80 countries, like Malaysia, Indonesia, Philippines, Russia, Mongolia, Tanzania, Honduras, Ecuador, Peru, Colombia, El Salvador, Uzbekistan, etc. Here are a series of case studies showcasing AIMIX stone crusher plants, illustrating the effectiveness of our crushing solutions.
Customer reviews: “In my aggregates business, operational efficiency and cost control are critical to the project. The AIMIX 4-in-1 combined mobile crushers simplify the crushing process and lower the operating costs. This significantly boosts our ROI.”
Customer reviews: “Our road project had special needs for aggregate size and site layout. AIMIX tailored a solution with a fixed cone crusher and a mobile screening plant. The setup runs efficiently and is easy to move, saving us time and costs. It’s great to work with a team that really understands on-site demands.”
Customer reviews: “In the rugged terrain of my granite quarry, the AIMIX crawler mobile crusher performs exceptionally. Its track system easily adapts to uneven ground, remains stable, climbs efficiently, and eliminates the need for additional road construction.”
Customer reviews: “We chose the crushing line primarily for its user-friendly integrated control system. Both the PLC touchscreen and physical buttons make operation intuitive for workers, with smooth shift changes between day and night crews. The one-touch start/stop feature significantly improves efficiency.”
Customer reviews: “Our construction waste recycling has reached new levels of productivity with it. The mobility ensures site transitions, while the impact crushing action ensures uniform, high-quality output. What really stands out is how quickly we can deploy it – minimal setup time combined with low fuel consumption makes it an primary choice for our operations.”
The success of customer projects is largely attributed to our customized crushing solutions. These tailored solutions not only meet the unique needs of each client but also enhance operational efficiency and productivity. By addressing specific challenges faced in various industries, our customized solutions ensure optimal performance and results.
After looking at so many crushing options in the market, have you been clear about the one you need? It is important to choose the right stone crushing solution, but in the face of expensive stone crusher plants, it is also crucial to choose the right one for ensuring profitability and operational efficiency.
Here’s a comprehensive guide that provides actionable insights to assist you in selecting the most suitable stone crushing plant tailored to your business needs.
Determine your target production capacity (e.g., tons per hour) based on your hydraulic stone crusher plant business scale. It helps in choosing a plant with adequate power and processing capabilities.
Identify the types of raw materials you’ll process (e.g., limestone, granite, basalt) and their sizes. Different stone crushers and configurations are suited to various materials, affecting both cost and efficiency.
Decide on the primary and secondary stone crushers based on the required product size. Jaw stone crusher machine for sale works well for large rocks, while impact and cone crushers provide finer, uniform particles for specific applications.
If your projects require frequent relocation, the mobile crushing plant offers optimal flexibility and mobility. AIMIX mobile units has featured a triple-axle chassis design provide enhanced stability while enabling rapid site transfers, significantly reducing downtime between moves. In contrast, stationary plants are better suited for long-term operations at fixed locations.
Compare initial stone crusher plant investment with maintenance expenses, as high-quality batu crusher with durable parts may cost more upfront but save on repairs and downtime in the long run.
Selecting the right stone crushing plant involves above important factors. However, choosing a reliable automatic stone crusher plant manufacturer is also crucial for your stone crushing business. How can you choose a reliable stone crushing plant manufacturer? Here I would like to provide you with some more practical suggestions and hope you can find a reliable partner from numerous manufacturers.
And You can choose the AIMIX Group manufacturer with safety. AIMIX Group is a reliable China stone crusher supplier manufacturer for your choice. AIMIX, in line with the concept of customer first, spends a lot of money to invite professional crushing technology engineers, set up a production team, sales team, after-sales team, and technology research and development team. We have successfully helped more than 100 customers to solve their problems with crushing plant of stone. We will continue to help more customers expand their industry chain and become bigger and stronger.
A reputable crusher plant manufacturer will provide dependable machine for crushing stone, excellent customer support, and innovative solutions tailored to your specific needs, ultimately maximizing productivity and minimizing downtime for your operations. Therefore, here are some guidance on choosing stone crusher manufacturers:
Research the stone crushing machine suppliers’ reputation and reliability in the industry. Look for established companies with a track record of producing high-quality and durable new stone crusher plant machinery.
Examine the quality of materials used in the construction of the stone crusher plants and their components. Ensure that it meets your specific requirements in terms of capacity, efficiency, and output size.
A reliable manufacturer should offer a robust global after-sales service network to ensure timely support, spare parts supply, and technical assistance—especially for overseas projects. This minimizes downtime and keeps your operations running smoothly, no matter where the plant is installed. AIMIX Group has over 100+ service networks and 6 branch offices all over the world, and customers can get timely and effective support and services no matter where they are located, including parts supply, fault repair, technical consultation, etc.
Look for stone crusher plant manufacturers that incorporate advanced technology and innovative features in their crusher plants. This can improve overall performance, reduce maintenance, and enhance productivity.
Check if the manufacturer offers customization options to adapt the stone crushing plant for sale to your specific needs. This includes the ability to adjust the configuration, add or remove components, or integrate additional equipment.
Evaluate the after-sales support provided by the stone crusher machine manufacturer. Ensure they offer comprehensive technical assistance, spare parts availability, and maintenance services to keep your plant running smoothly.
Consider the stone crushing plant cost and compare it with the features, quality, and performance offered. Strive for a balance between cost-effectiveness and long-term value.
Pay attention to the environmental impact of the stone crusher plant for sale. Look for manufacturers who prioritize sustainability by incorporating eco-friendly designs and technologies.
Read customer reviews and seek references from other buyers who have purchased from the manufacturer. Their feedback can provide valuable insights into the company’s reliability and customer satisfaction.
Ensure that the manufacturer and the stone crusher plants comply with relevant safety and environmental regulations in your region.
Clarify the delivery timeline and installation process with the manufacturer. Make sure they can deliver the stone screening plant within your required timeframe and assist with its proper installation.
Stone crusher plants are essential for many industries, processing raw materials into valuable resources. Whether for buildings, paving highways, or extracting minerals, these plants play a vital role in driving efficiency and reducing costs. Here’s how they make a difference in three industries:
Finish Projects 20% FasterThink about how frustrating materials delays can be on a construction site—waiting for materials can greatly affect the schedule and increase costs. With a stone crusher plant on-site, you get a steady supply of high-quality aggregates without relying on expensive suppliers. That means fewer delays, lower costs, and projects that finish 20% faster!
Roads Last 30% LongerSmooth, long-lasting roads require uniform aggregates. Traditional crushing methods often fail to meet these standards, resulting in frequent repairs. The advanced stone cresar plant ensures uniform, well-graded aggregates, making roads smoother and more durable. The result? Roads that last 30% longer with fewer repairs and lower maintenance costs!
Get Hidden Value from Raw MaterialsIn mining, every ton of raw material counts. Inefficient crushing processes can lead to significant material loss and lower profits. Stone crusher plants optimize this by maximizing material recovery and producing uniform sizes for easier processing. Plus, you can extract valuable minerals like gold, copper, and iron more efficiently!
No matter what industry you are in, modern stone crushing plants can provide you with tailor-made solutions to help you advance your projects efficiently and control costs.
Modern stone crushing plants integrate a complete processing system from feeding to final product output, offering flexible solutions that precisely match customer requirements. The essential components work together to handle the entire production process, including material feeding, primary/secondary crushing, precise screening, sand making (when needed), forming a fully customizable stone crushing solution. Here’s an overview of the primary components:
Feeders, like vibrating feeders, regulate the flow of raw material into the stone crushing machine. They ensure a consistent feed rate, which helps in smooth and continuous crushing operations.
The primary jaw crusher machine stone handles large rocks and reduces them to smaller, manageable sizes for secondary crushing. It’s the first stage in the crushing process.
Secondary crusher, like cone crushers, further reduce the size of materials processed by the primary crusher. These are ideal for achieving finer materials.
The impact crusher machine for stone is crucial for producing finely crushed materials by using high-speed impact forces, ideal for creating uniform-sized aggregates for construction.
After crushing, materials are screened to separate different sizes. Vibrating screens are often used to sort and classify crushed stone.
Conveyor belts transport materials between different stages, from feeding to crushing and screening. They connect the entire system, ensuring a smooth flow of materials.
After understanding the main components of a stone crushing plant above, now we can delve into the working principle of a stone crushing production line. The efficient operation of a stone crushing production line relies on the synergy of various components, which play an important role in the entire process. Next, we will introduce in detail how these components work together to achieve stone crushing and screening.
Large rocks are extracted from quarries or mines. This is typically done using heavy machinery, such as hammer and drill bit.
The extracted stones are fed into the jaw crusher via a feeder. The feeder regulates the flow of materials into the crusher.
The jaw crusher crushes the large stones into smaller, manageable sizes. This is the first step in size reduction.
The crushed stones are then fed into a cone or impact crusher for further reduction. These crushers refine the size and shape of the stones.
After crushing, the material is passed through vibrating screens to separate different sizes. Oversized materials may be sent back to the crusher for further processing.
The screened materials are sorted into various grades and sizes, suitable for different applications like construction, road building, or landscaping.
Running your crusher plant at full capacity daily without proper maintenance accelerates wear and tear. Modern solutions like IoT remote monitoring systems can significantly reduce risks by providing real-time equipment status tracking and automated maintenance alerts, helping prevent unexpected breakdowns. To further enhance your crusher plant’s efficiency and extend its lifespan, regular manual maintenance remains essential. Here are key practices to keep operations smooth while minimizing costly repairs and downtime.
Check rock crusher wear parts frequently, like jaws, liners, blow bars, and mantles. Replace them when worn to maintain efficiency and prevent damage to other components. Besides, remember to examine bolts, frames, and supports for looseness caused by vibrations. Tighten or repair as needed.
Regularly clean the stone crushing equipment, especially after processing materials like clay or sticky substances, which can build up and affect efficiency. Check for any material build-up inside the crushing chamber, which can reduce performance.
Inspect wiring, connections, and motors for damage. Monitor motor amp draw to prevent overload and ensure efficient operation.
Use stone crusher manufacturer-recommended grease/oil for bearings, shafts, and moving parts. Follow scheduled intervals to prevent overheating and friction. Monitor oil temperature and quality in hydraulic systems; replace fluids as specified.
Ensure conveyor and drive belts are properly tensioned (neither too loose nor tight) and aligned to avoid slippage or uneven wear.
Excessive vibrations or unusual noise may indicate issues with bearings, alignment, or balancing. Address these problems early to avoid major repairs.
By systematically addressing these areas, complemented by smart monitoring technology, you can boost your stone crusher plant’s longevity, efficiency, and safety while reducing downtime. For additional support, including IoT integration guidance, AIMIX engineers are ready to assist. Contact us anytime for operational queries!